1、Comprehensive recovery and application of sensible heat of quenching and conditioning tower.
2、Comprehensive recovery and application of sensible heat in cold and dry box.
3、Energy-saving applications of extruder.
4、Comprehensive recovery and application of sensible heat in evaporator and stripper.
5、Vacuum leaching system.
6、Energy-saving vapor extraction tower.
7、Low temperature absorption system for exhaust gas.
8、Other sensible heat and absorption applications.
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No. |
Category |
Brief description |
Expected benefits |
1 |
Comprehensive recovery and application of sensible heat of quenching and conditioning tower |
Application of new pillow-shaped heat exchange plate, high efficiency use and recovery of hot water heat for preheating raw materials, saving steam |
Steam saving of 7 kg/t (for soy oil production) |
2 |
Comprehensive recovery and application of sensible heat in cold and dry box. |
Hot air from the outside of the cold dryer is used to heat the cold air from the inlet |
Steam saving of 2~3 kg/t (for soy oil production) |
3 |
Energy-saving applications of extruder. |
The new generation of energy-saving extrusion machine, optimize the expansion coefficient, effectively reduce tons of material steam consumption, improve the extrusion effect |
Steam saving of ~3 kg/t (for soy oil production)
|
4 |
Comprehensive recovery and application of sensible heat in evaporator and stripper. |
Recovery of the sensible enthalpy of the hot air exhausted from the steamer and stripper to produce hot water for recycling |
Steam saving of 5~8 kg/t and increase of electricity consumption~ KW (for soy oil production)
|
5 |
Vacuum leaching system. |
Change the leaching vacuum method |
Steam saving of 1~12 kg/t (for soy oil production) |
6 |
Energy-saving vapor extraction tower. |
Valve plate stripper structure, energy saving, low residual solution, more stable |
Steam saving of 1~12 kg/t ~4kg/t; solvent residual 50~20 ppm (for soy oil production) |
7 |
Low temperature absorption system for exhaust gas. |
Low temperature water to make the absorption tower temperature down to about 15 ℃ |
75% reduction of solvent emission; reduction of a solvent consumption |
8 |
Other sensible heat and absorption applications. |
Secondary vapor utilization in steam extraction tower; water-water heat exchange in cooking tank; oil-oil heat exchange |
Steam saving of 2~8 kg/t (for soy oil production) |
|
Total |
|
Average annual steam savings of ~25kg/t; average annual solvent savings of ~ 200g/t |
Note:
1. Accounting for 1000 t/d soy oil plant as an example.
2. 300 days of annual operation to process 300,000 tons of soybeans, saving about 7,500 tons steam per year; saving 60 tons solvent per year.
3. Expectation is based on the most advanced production line in the industry.